Industrial Cleaning & Automation

Leak Testing Automation

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Leak Testing Automation

Accurate testing, reliable leak detection and efficient automation. The T.G. Case Leakage Testing Machine is designed to perform precise and reliable leak testing of T.G. cases using pneumatic pressure, ensuring consistent quality, fast testing and dependable results for production applications.

§01 Specifications
Machine Type T G Case Leakage Testing Machine
Testing Method Dry Type Leakage Testing
Leakage Testing Instrument Course Japan Make
Water Gallery Test Pressure 3 Bar
Whole Body Test Pressure 0.5 Bar
No. of Test Types 2 (Dual Pressure)
Control System Mitsubishi PLC
HMI 7" Touch HMI
Clamping System Pneumatic
Operation Type Semi Automatic
Indication OK / NG, 3 Lamps & Buzzer
Power Supply 230V AC, 50Hz
Structure Material MS Fabricated with Powder Coating
Application T G Case Leakage Testing
§02 Overview

The T.G. Case Leakage Testing Machine is designed for accurate and reliable leakage testing of T.G. cases. This dry-type leakage testing machine uses controlled pneumatic pressure to detect leakage and verify the sealing integrity of components during production.

The machine supports dual-pressure testing for water gallery and whole-body leakage inspection, with Mitsubishi PLC-based control and a 7-inch touch HMI for easy operation, monitoring and data accuracy. OK/NG indication with lamps and buzzer provides clear test results for efficient quality control.

§03 Key Features
01

Dry type leakage testing

02

Cosmo Japan make leakage testing instrument

03

Dual pressure testing system

04

Water gallery test at 3 Bar pressure

05

Whole body test at 0.5 Bar pressure

06

Mitsubishi PLC with 7-inch HMI control panel

07

Accurate and repeatable test results

08

Pneumatic clamping system

09

Compact and robust machine construction

10

Easy loading and unloading of components

§04 Working Process
01

Manual Loading
T.G. case is manually loaded and positioned on the testing fixture.

02

Pneumatic Clamping
Pneumatic clamping securely holds the component in the correct testing position.

03

Test Type Selection
The required test type and pressure are selected through the HMI.

04

Water Gallery Leak Test
The water gallery is tested at 3 Bar pressure to detect leakage.

05

Whole Body Leak Test
The complete body of the component is tested at 0.5 Bar pressure.

06

Leak Detection
The testing instrument detects leakage and displays the test result on the HMI.

07

OK / NG Indication
Test results are clearly indicated through OK/NG status, lamps and buzzer.

08

Manual Unloading
After successful test completion, the tested component is manually unloaded.

§05 Applications
01

T.G. Case Leakage Testing

02

Water Gallery Leak Testing

03

Whole Body Leak Testing

04

Automotive Component Testing

05

Production Line Leakage Testing

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